商品混凝土的运输中需要注意什么?
在运输过程中应保证商品混凝土匀质性,达到不分层、不离析、不漏浆。《混凝土质量控制标准》( GB 50164-2011)规定,混凝土从搅拌机出料到浇筑完毕的持续时间,如果采用搅拌车运输,强度等级不大于C30,气温不大于25℃时为120min,气温不小于25℃时为90rnin;强度等级不小于C30,气温不大于25℃时为90min,气温不小于25℃时为60 min。
In the process of transportation, the homogeneity of commercial concrete shall be guaranteed to achieve no layering, segregation and leakage. The Standard for Quality Control of Concrete (GB 50164-2011) stipulates that the duration of concrete from the discharge of the mixer to the completion of pouring, if transported by mixing truck, the strength grade is not greater than C30, 120min when the temperature is not greater than 25 ℃, and 90rnin when the temperature is not less than 25 ℃; The strength grade shall not be less than C30, 90 min when the temperature is not more than 25 ℃, and 60 min when the temperature is not less than 25 ℃.
商品混凝土的运输必须使用搅拌车,在运输过程中须保持简体旋转,以每分钟约2~4转的慢速进行搅动,以确保混凝土拌合物的和易性,不得产生离析和失水现象。在搅拌车简体上铺上湿布,喷水冷却,降低筒内温度,减少坍落度损失。
The mixing truck must be used for the transportation of commercial concrete. During the transportation process, the simple body must be kept rotating and stirred at a slow speed of about 2-4 revolutions per minute to ensure the workability of the concrete mixture, without segregation and water loss. Lay wet cloth on the cylinder of the mixing truck, spray water for cooling, reduce the temperature in the cylinder and reduce the slump loss.
搅拌车运送商品混凝土的时间应控制在1h内卸料完毕,当气温高于30℃或运距较远时应考虑采取缓凝措施,混凝土运到现场须在30min内开始卸料,否则会影响混凝土的坍落度和混凝土质量。
The time for the mixing truck to transport the commercial concrete shall be controlled within 1h. When the temperature is higher than 30 ℃ or the transportation distance is relatively long, the setting retarding measures shall be considered. The concrete shall be unloaded within 30min after being transported to the site, otherwise the slump and quality of concrete will be affected.
商品混凝土的运送频率(供料速度)应保证施工现场的需要,确保混凝土浇筑的连续性。如浇筑部位为灌注桩,供料速度保证每根桩的浇筑时间按初盘混凝土的初凝时间控制。
The delivery frequency (feeding speed) of commercial concrete shall meet the needs of the construction site and ensure the continuity of concrete pouring. If the pouring position is cast-in-place pile, the feeding speed shall ensure that the pouring time of each pile is controlled according to the initial setting time of the initial concrete.
商品混凝土的运输人员应严格遵守以下规定:
The transportation personnel of commercial concrete shall strictly comply with the following provisions:
①商品混凝土必须由混凝土搅拌车直接运送到施工现场。
① Commercial concrete must be directly transported to the construction site by concrete mixer truck.
②混凝土搅拌车自装料卸料,搅拌筒必须一直转动,以保持混合料的均匀性。
② From loading to unloading, the concrete mixer truck must always rotate to maintain the uniformity of the mixture.
③混凝土搅拌车应保持筒内无积水方能装料。
③ The concrete mixer can be loaded only when there is no water in the drum.
④严禁在运送混凝土中途和卸料时向搅拌筒内任意加水,任意加水的混凝土严禁使用。
④ It is forbidden to add water to the mixing drum at will during the transportation and unloading of concrete, and it is forbidden to use the concrete with any water.
⑤混凝土搅拌车每运送一次应冲洗一次搅拌筒,装料前须倒净搅拌筒内积水,防止影响混凝土水灰比。工作完毕后必须对筒内、外进行清洗,严禁将余料随地乱倒乱排。
⑤ The concrete mixer truck shall wash the mixing drum once every time it is transported. Before loading, the accumulated water in the mixing drum must be emptied to prevent affecting the water-cement ratio of concrete. After the work is completed, the inside and outside of the cylinder must be cleaned, and it is strictly prohibited to dump the surplus materials everywhere.
⑥混凝土搅拌车运输人员随车携带由厂家出具的发料单。发料单应标明收料单位、地址、工程名称、发车时间、强度等级、数量等内容。浇筑现场应派专人对料单进行验收,每到一车,都要检查料单内容,防止混凝土车误送或超过初凝时间到达工地。
⑥ The transport personnel of the concrete mixer truck shall carry the material issue issued by the manufacturer with the truck. The material issuing sheet shall indicate the receiving unit, address, project name, departure time, strength grade, quantity, etc. Special personnel shall be assigned to inspect the material list at the pouring site, and the content of the material list shall be checked every time the concrete truck arrives to prevent the concrete truck from arriving at the site by mistake or exceeding the initial setting time.
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